How to Choose the right welding, cleaning, or cladding system

Choosing the right fiber laser cutting machine is not just about power or size — it’s about safety, efficiency, and automation.
Selecting between open or enclosed tables, exchange tables, and automated loading systems can greatly impact your production capacity and long-term profitability.


1. Define Your Application

  • If you need Welding + Cleaning + Cutting in one machine → choose the 3-in-1 handheld laser welder (AirFlo or AquaFlo).
  • If your main work involves large-area rust, paint, or oxide removal → choose the Rust & Paint Laser Cleaning System (CleanFlo).
  • If you perform automated or high-volume welding → choose the 3D Robotic Laser Welding System (RoboWeld 3D).
  • If you handle metal surface cladding or repair → choose the Laser Cladding System (CladFlo).

2. Cooling & Continuous Operation

ModelCooling MethodRated PowerTypical Continuous Run TimeRecommended Use
AirFlo 3-in-1 Handheld Laser WelderAir-Cooled1500 W2–4 hours continuous, requires rest intervalsMobile operations, short jobs, field repair
AquaFlo 3-in-1 Handheld Laser WelderWater-Cooled1500 – 3000 W24/7 continuous operation (industrial-grade stability)Long-duration factory production, heavy-duty welding

Recommendation:
If you operate continuously for over 4 hours per day or run mass production → choose AquaFlo (Water-Cooled).
If you need portability or short, on-site tasks → choose AirFlo (Air-Cooled).


3. Choosing Between Cleaning Options

TypeCleaning Area (Approx. per Pass)Laser PowerTypical Application
3-in-1 Laser Welder (Cleaning Mode)Small to medium (≈ 2 – 5 in² per pass)1500 – 3000 WPre-/post-weld localized cleaning (rust, oil, discoloration)
Rust & Paint Cleaning System (CleanFlo)Large area (> 1500 in² ≈ > 1 ft² per pass)100 – 500 WFull-surface cleaning, large panels, frames, automotive refinishing

Quick Tip:
If your cleaning is small and localized (e.g. around weld seams) → use the 3-in-1 Cleaning Mode.
If you need to restore or clean large surfaces (e.g. steel panels, aluminum frames, car bodies) → choose CleanFlo, which offers a wider beam and faster coverage.


4. Automation & Production Scale

ProductTarget UsersPower Range
RoboWeld 3D Robotic Laser Welding SystemHigh-volume, complex 3D welds1000– 3 000 kW
CladFlo Laser Cladding SystemHeavy-duty surface cladding / repair (workpieces > 6500 lbs)4000 – 12 000 W

Quick Reference Summary

ApplicationRecommended Model
Mobile or temporary weldingAirFlo 3-in-1 Air-Cooled Welder
Long continuous productionAquaFlo 3-in-1 Water-Cooled Welder
Localized weld cleaningAirFlo / AquaFlo Cleaning Mode
Large-area rust or paint removalCleanFlo Rust & Paint Cleaner
Automated high-volume weldingRoboWeld 3D Robot System
Surface enhancement / cladding / repairCladFlo Laser Cladding System

5. CladFlo Laser Cladding Selection Guide

To address different part sizes and surface geometries, the CladFlo lineup includes two specialized models:

ModelConfigurationWorkpiece Range (Dia / Length)Power RangeMax LoadKey Features & Applications
CladFlo ShieldFixed-gantry structure (stationary laser head)Ø 100 – 550 mm / ≤ 3 m6–12kW≈ 3 tonsHigh mechanical stability and precision. Ideal for cylindrical and planar parts (shafts, rollers, sleeves). Low maintenance and cost-effective for standardized mass production.
CladFlo 3606-axis robot + linear slideØ 100 – 800 mm / ≤ 3 m4–12kW≈ 3 tonsExceptional flexibility with full multi-angle coverage. Handles complex geometries, grooves, or curved surfaces. Best for repair, mold restoration, and multi-part customization.

💡 CladFlo Selection Recommendations

  • If your parts are regular in shape, produced in large batches, and require stable long-term operation → choose CladFlo Shield.
    It offers simpler mechanics, high repeatability, and lower total cost — ideal for shafts, cylinders, and rollers.
  • If your parts are irregular, have varying angles or concave surfaces → choose CladFlo 360.
    The robotic arm provides greater freedom and can maintain optimal cladding angles across complex surfaces.
  • If your business involves customization or diverse repair jobs → consider CladFlo 360 first.
    It delivers higher flexibility and supports future product expansion despite a slightly higher initial cost.

Summary

SystemCore StrengthBest Use
CladFlo ShieldHigh stability, low maintenance, ideal for repetitive productionCylindrical or flat components, mass production
CladFlo 360High flexibility, full-angle coverage, reprogrammableCustom, complex, or multi-angle repair applications

In short:

  • For consistent production and cost efficiency, choose CladFlo Shield.
  • For flexibility and versatility, choose CladFlo 360.

Both models feature 4 kW – 12 kW high-power lasers and support up to 3 tons of workpiece weight, meeting the full range of needs from industrial manufacturing to precision component repair.


Ready to Take the Next Step?

At CutFlo, we help fabricators:

  • Choose the right laser system for their shop size and workload.
  • Get up and running with training and ongoing support.
  • Stay ahead with responsive service and parts availability.

Let’s talk about what’s possible for your shop.